{"id":20193,"date":"2024-08-21T20:30:27","date_gmt":"2024-08-22T03:30:27","guid":{"rendered":"https:\/\/rustybolt.info\/wordpress\/?p=20193"},"modified":"2024-08-30T20:14:14","modified_gmt":"2024-08-31T03:14:14","slug":"2024-08-21-adjustable-power-supply-uses-sziklai-pair","status":"publish","type":"post","link":"https:\/\/rustybolt.info\/wordpress\/?p=20193","title":{"rendered":"2024-08-21 Adjustable Power Supply Uses Sziklai Pair"},"content":{"rendered":"\n<p>This messy bunch of parts is a 0 to 9V adjustable power supply.\u00a0 The original power supply board connected the two transistors in the Darlington Configuration.\u00a0 The unregulated 12V input goes through a 187 ohm resistor to a 10V zener diode to give a stable reference voltage.\u00a0 This voltage is fed to a 2.5k linear potentiometer, and the knob taps the pot to give zero to 9.8 Volts.\u00a0 This was fed to the base of the first transistor.<\/p>\n\n\n\n<p>But this circuit didn&#8217;t have very good regulation.\u00a0 A few hundred milliamps load caused the voltage to drop several hundred millivolts.\u00a0 I didn&#8217;t find that acceptable so I cut traces and rewired the two transistors in the Sziklai configuration.\u00a0 Now a few hundred mA load causes the voltage to drop only 20 to 30 millivolts &#8211; that&#8217;s hardly noticeable, much better regulation.<\/p>\n\n\n\n<p>So I assembled the parts on the PC board and instead of using a low current transistor, I replaced it with a BC337-40.\u00a0 I mounted the parts on the piece of wood and powered it up.\u00a0 The maximum voltage was about 9.25V.\u00a0 And the really great thing about this circuit is it can go all the way down to zero volts.\u00a0 So I turned down the knob and it went down to 2.5V, but when I turned it down below 2.5V, the output went all the way back up to 12 volts!\u00a0 What?!?\u00a0 It&#8217;s not supposed to do that!!\u00a0 It worked fine all the way down to 2.5V, but then went crazy when I turned the knob below that point!\u00a0 There was something really wrong with this circuit.\u00a0 I took some voltage measurements but I couldn&#8217;t find anything wrong, so I gave up and hit the sack and decided to start fresh and work on the problem tomorrow.<\/p>\n\n\n\n<p>Well, I finally found the problem.\u00a0 The original transistor&#8217;s pinout was Emitter, Base, Collector. But the new BC337 pinout is Collector, Base, Emitter &#8211; the reverse of the original.\u00a0 But I soldered the BC337 into the board in the same direction as the original so the emitter and collector were swapped.\u00a0 I unsoldered it and put it back in the correct way and the knob adjusted the output voltage clear down to zero.<\/p>\n\n\n\n<p>So I put a 16.67 ohm load on the output and adjusted the voltage to 5VDC.\u00a0 Without the load the output voltage went up about 25 millivolts, that&#8217;s hardly noticeable.\u00a0 But the 0.3 amp load made the heatsink very warm.\u00a0 I need to use a bigger heatsink and\/or add more heatsinks.\u00a0 I also need to add a current limiter so a short circuit doesn&#8217;t fry the output transistor.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"843\" height=\"1024\" src=\"https:\/\/rustybolt.info\/wordpress\/wp-content\/uploads\/2024\/08\/20240821_070158769445509819252400-843x1024.jpg\" alt=\"\" class=\"wp-image-20192\" srcset=\"https:\/\/rustybolt.info\/wordpress\/wp-content\/uploads\/2024\/08\/20240821_070158769445509819252400-843x1024.jpg 843w, https:\/\/rustybolt.info\/wordpress\/wp-content\/uploads\/2024\/08\/20240821_070158769445509819252400-247x300.jpg 247w, https:\/\/rustybolt.info\/wordpress\/wp-content\/uploads\/2024\/08\/20240821_070158769445509819252400-768x933.jpg 768w, https:\/\/rustybolt.info\/wordpress\/wp-content\/uploads\/2024\/08\/20240821_070158769445509819252400-1265x1536.jpg 1265w, https:\/\/rustybolt.info\/wordpress\/wp-content\/uploads\/2024\/08\/20240821_070158769445509819252400.jpg 1647w\" sizes=\"auto, (max-width: 843px) 100vw, 843px\" \/><\/figure>\n","protected":false},"excerpt":{"rendered":"<p>This messy bunch of parts is a 0 to 9V adjustable power supply.\u00a0 The original power supply board connected the two transistors in the Darlington Configuration.\u00a0 The unregulated 12V input goes through a 187 ohm resistor to a 10V zener diode to give a stable reference voltage.\u00a0 This voltage is fed to a 2.5k linear<a href=\"https:\/\/rustybolt.info\/wordpress\/?p=20193\"> <\/p>\n<p> (Read More&#8230;)<\/a><\/p>\n","protected":false},"author":2,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[3419,338,293,74,323,25,264,296,80],"tags":[3614,1266,3615,3616,3617],"class_list":["post-20193","post","type-post","status-publish","format-standard","hentry","category-blog","category-building-projects-and-kits","category-do-it-yourself","category-electronic-components","category-electronic-design","category-power-supplies","category-power-supplies-2","category-schematics","category-transistors","tag-adjustable","tag-power-supply","tag-regulated","tag-sziklai-pair","tag-zero-volts"],"_links":{"self":[{"href":"https:\/\/rustybolt.info\/wordpress\/index.php?rest_route=\/wp\/v2\/posts\/20193","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/rustybolt.info\/wordpress\/index.php?rest_route=\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/rustybolt.info\/wordpress\/index.php?rest_route=\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/rustybolt.info\/wordpress\/index.php?rest_route=\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/rustybolt.info\/wordpress\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=20193"}],"version-history":[{"count":5,"href":"https:\/\/rustybolt.info\/wordpress\/index.php?rest_route=\/wp\/v2\/posts\/20193\/revisions"}],"predecessor-version":[{"id":20222,"href":"https:\/\/rustybolt.info\/wordpress\/index.php?rest_route=\/wp\/v2\/posts\/20193\/revisions\/20222"}],"wp:attachment":[{"href":"https:\/\/rustybolt.info\/wordpress\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=20193"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/rustybolt.info\/wordpress\/index.php?rest_route=%2Fwp%2Fv2%2Fcategories&post=20193"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/rustybolt.info\/wordpress\/index.php?rest_route=%2Fwp%2Fv2%2Ftags&post=20193"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}